Welding Consumables
General Information | |||||||||
---|---|---|---|---|---|---|---|---|---|
Material | Cobalt-based, nickel-based and iron-based electrodes | ||||||||
Size | ¢ 2. 4-5.6 mm (¢ 1/16-7/32 in) | ||||||||
Product feature | Good corrosion-resistance, oxidation-resistance, scratch-resistance, thermal shock resistance and intermetallic wear resistance at room temperature and high temperature | ||||||||
Application | High-temperature and high-pressure valves, pumps, shearing tools, guide rollers, valve sealing surfaces, roller bit bearings, centrifugal cracking pump shaft sleeves in the petroleum industry |
Cobalt-Based Electrodes | |||||||||
---|---|---|---|---|---|---|---|---|---|
Grade | Main Chemical Composition(Weight%) | HRC | Application | International Reference Standard | |||||
Cr | W | Fe | Ni | Co | |||||
EdCo101 | 29 | 14 | 5 | 3 | Bal. | 50 | Used to make rotating sealing ring, gouge type bearing, sleeves, valve seat, cutter edge, etc. | AWS A5.13 ECoCr-C | |
EdCo106 | 29 | 4.5 | 5 | 3 | Bal. | 40 | Pressure valve, hot shear blade, turbine blade, etc. | AWS A5.13 ECoCr-A | |
EdCo112 | 29 | 8.5 | 5 | 3 | Bal. | 44 | Used to make high-temp and high pres valve, shear edge, sawteeth, spiral push rod, etc. | AWS A5.13 ECoCr-B | |
EdCo121 | 27 | – | 5 | 3 | Bal. | 20 | Used to make high-temp and high-pres valve, water turbine blade, hot forging dies, etc. | AWS A5.13 ECoCr-E | |
EdCo125 | 20 | 15 | 5 | 10 | Bal. | 22 | Corrosion-resistant valve sealing surface seamless pipe socket, pressure casting dies, etc. |
Nickel-Based Electrodes | |||||||||
---|---|---|---|---|---|---|---|---|---|
Grade | Main Chemical Composition(Weight%) | HRC | Application | International Reference | |||||
Cr | Mo | Fe | W | Ni | Standard | ||||
EDCNi205 | 16.5 | 17 | 5 | 4 | Bal. | 25 | For high temperature wear and impact resistant operating conditions, such as hot pressing die, hot forging die, etc | AWS A5.13 ENiCrMo-5A |
Fe-based Electrodes | |||||||||
---|---|---|---|---|---|---|---|---|---|
Grade | Main Chemical Composition(Weight%) | HRC | Application | International Reference | |||||
C | Cr | Fe | Other | Standard | |||||
EDCr-B | 0.2 | 13 | Bal. | 5 | ≥45 | Surfacing of valve sealing surfaces and components exposed to weak acid or gas attack | GB/T984-2001 |
General Information | |||||||||
---|---|---|---|---|---|---|---|---|---|
Material | Nickel-based Alloy | ||||||||
Specifications | minimum φ≥1.2mm | ||||||||
Product feature | Good high temperature strength, excellent wear resistance, high temperature resistance, corrosion resistance, thermal shock resistance, oxidation resistance and excellent corrosion resistance of strong acid, chemical-reduction coincidence medium, halogen and compound, strong reduction medium, hydrofluoric acid and alkaline medium. | ||||||||
Application | Suitable for tungsten gas shielded welding (GTAW), metal gas shielded welding (GMAW), submerged arc welding (SAW) and plasma welding (PAW). Petroleum, Chemical industry, Environmental protection, Aerospace and Nuclear industry and etc. |
Grade | Main Chemical Composition(Weight %) | Application | International Reference | ||||||
---|---|---|---|---|---|---|---|---|---|
Cr | Mo | Fe | Ti | Nb+Ta | Ni | Standard | |||
Ni 201S | 0.75 | – | – | 3 | – | 93.00min | Used for welding 200, 201 nickel alloys, nickel-plated steel sheets, different type material welding(iron and nickel), iron surface cladding | AWS A5.14 ERNi-1 | |
Ni 204S | 44 | – | 0.5 | 0.6 | – | Bal. | Used for welding Ni-Fe-Cr Pipes and tubes, repair welding for castings | AWS A5.14 ERNiCr-4 | |
Ni 206MS | 0.1 | 28 | 2 | – | – | Bal. | Used for welding N7M and Ni-Mo anti-corrosion alloys, iron surface cladding | AWS A5.14 ERNiMo-7 | |
Ni 222S | 0.08 | 13.5 | 3.5 | V: ≤ 0.35 | W: 3.50 | Bal. | Used for welding HC22 and Ni-Cr-Mo anti-corrosion alloys, iron surface cladding | AWS A5.14 ERNiMo-10 | |
Ni 250S | 1 | – | 2 | 0.6 | – | 65 | Used for welding age-hardening Ni-Cu alloys like MK500 | AWS A5.14 ERNiCu-8 | |
Ni 260S | 0.5 | – | 3 | 0.75 | 2.5 | 67.00min | Used for welding inconel 600 and inconel 800 as well as welding between carbon steel and stainless steel | AWS A5.14 ERNiCr-3 | |
Ni 262S | 0.5 | 9 | 5 | 0.4 | 3.65 | 58.00min | Used for welding inconel alloys and welding between nickel alloys and stainless steels as well as iron surface cladding | AWS A5.14 ERNi4Mo-3 | |
Ni 270S | 1.25 | – | 2.5 | 2.25 | – | 64 | Used for welding monel alloys, welding between monel alloys and iron as well as iron surface cladding | AWS A5.14 ERNiCu-7 | |
Ni 276S | 0.08 | 16 | 5.5 | V:≤ 0.35 | 2.5 | Bal. | Used for welding HC276 and other Ni-Cr-Mo anti-corrosion alloys, iron surface cladding | AWS A5.14 ERNiCrMo-4 | |
Ni 278S | 20 | 3.05 | Bal. | 0.85 | 5.5 | 52.5 | Used for welding inconel 718 and other Ni-Cr-Nb-Mo anti-corrosion alloys, iron surface cladding | AWS A5.14 ERNiFeCu-2 | |
Ni 825S | 20 | 3 | ≥22.00 | 0.9 | – | 42 | Used for welding inconel 825 and other Ni-Cr-Mo-Cu alloys, iron surface cladding | AWS A5.14 ERNiFeCu-1 | |
Co 121 | 27 | 5.5 | – | – | – | 3.5 | AWS A5.14 ERCoCu-E |
General Information | |||||||||
---|---|---|---|---|---|---|---|---|---|
Material | Cobalt-based, nickel-based and iron-based electrodes | ||||||||
Size | ¢ 2. 4-5.6 mm (¢ 1/16-7/32 in) | ||||||||
Product feature | Good corrosion-resistance, oxidation-resistance, scratch-resistance, thermal shock resistance and intermetallic wear resistance at room temperature and high temperature | ||||||||
Application | High-temperature and high-pressure valves, pumps, shearing tools, guide rollers, valve sealing surfaces, roller bit bearings, centrifugal cracking pump shaft sleeves in the petroleum industry |
Cobalt-Based Bare Rods | ||||||||
---|---|---|---|---|---|---|---|---|
Grade | Main Chemical Composition(Weight %) | HRC | Application | International Reference Standard | ||||
Cr | W | Ni | Co | |||||
Co101 | 29 | 12.5 | ≤1.00 | Bal. | 50-60 | Used to make rotating sealing ring, gouge type bearing sleeve, drill head, etc. | BalAWS A5.21 ERCoCr-C | |
Co103 | 30 | 13 | ≤1.00 | Bal. | 50-56 | Used to make wearing panel of cracker blade, work rest of center-less grinding machine, valveseat, guiding roll of steel rolling, etc. | BalAWS A5.21 ERCoCr-C | |
Co104 | 32 | 14 | ≤0.50 | Bal. | 45-50 | Used to make hot pressing die of copper or aluminum alloy, hot extruding die, dry cell die, etc. | ||
Co106 | 29 | 4.5 | ≤1.00 | Bal. | 40-46 | Used to make motor spiracle, high temperature and high pressure valve sealing surface, hot shear blade, turbine blade, etc. | BalAWS A5.21 ERCoCr-A | |
Co108 | 28 | – | 2 | Bal. | 30-35 | Used to make steam turbine blade, copper casting die, extruding die, etc. | ERCoCr-E | |
Co112 | 29 | 8 | ≤3.00 | Bal. | 44-50 | Used to make high-temperature and high pressure valve, | BalAWS A5.21 ERCoCr-B | |
Co119 | 26 | 14 | ≤1.00 | Bal. | 54 | Used to make drill head in petroleum industry | BalAWS A5.21 ERCoCr-G | |
Co120 | 32 | 17 | ≤3.00 | Bal. | 55-60 | Used to make rotating sealing ring, high pressure valve seat, wearing pancl, etc. | ||
Co121 | 27 | 0.5 | 3.5 | Bal. | 20-42 | Used to make various liquid valves, valve seats, water turbine blade, hot forging die, etc. | BalAWS A5.21 ERCoCr-E | |
Co125 | 20 | 15 | 10 | Bal. | 24 | Used for high temperature and corrosion resistant valve sealing surface, seamless pipe through the top, die casting, etc. | ||
Co131 | 26 | 7 | 10 | Bal. | 30-35 | Used to make various brass casting dies, extruding dies, steam turbine blade, etc. | ||
Co132 | 25 | 12 | 22 | Bal. | 40-45 | Used to make the in/outlet valve sealing surface of internal combustion engines. | BalAWS A5.21 ERCoCr-F | |
Co137 | 33 | 5 | 24 | Bal. | 44-50 | Used in sawteeth pre-protection and repair, and used to make shear blade, spiral push rod, etc. | ||
Co140 | 8.5 | – | 1 | Bal. | 50-60 | Used to make valve and roller path, plastic extruder in strongly corrosive media, etc. | T400 | |
Co150 | 28 | – | – | Bal. | 20-30 | Comparatively good high-temperature corrosion and fatigue-resistance. | UMCo 50 | |
Co180 | 18 | – | 1.5 | Bal. | 52-56 | Used to make valve and roller path, plastic extruder in strongly corrosive media, etc. | T800 |
Nickel-Based Bare Rods | ||||||||
---|---|---|---|---|---|---|---|---|
Grade | Main Chemical Composition(Weight %) | HRC | Application | International Reference Standard | ||||
Cr | Mo | B | Ni | |||||
Ni201 | ≤0.50 | – | 1.4 | Bal. | 19-24 | Glass molds, brick molds and various forming dies. | Dameron 30 | |
Ni201M | 4 | – | 1.5 | Bal. | 19-24 | Glass molds, brick molds and various forming dies. | ||
Ni202 | 11 | – | 2.25 | Bal. | 35-42 | Feeding spiral, pump shaft, stirring blade, valve sealing surface, etc. | AWS A5.21 ERNiCr-A | |
Ni202M | 11 | – | 2.5 | Bal. | 35-40 | Feeding spiral, pump shaft, stirring blade, valve sealing surface, etc. | ||
Ni203 | 12 | – | 2.5 | Bal. | 48-54 | Pump shaft, pulp cutter, valve, extruding spirals, shaft sleeve, plunger, etc. | AWS A5.21 ERNiCr-B | |
Ni203M | 13 | 3 | 3 | Bal. | 53-58 | Dies, cam, plunger, outlet valve, corrosion-resistant pump, etc. | AWS A5.21 ERNiCr-B | |
Ni204 | 15 | – | 3.5 | Bal. | 54-60 | Pump shaft, pulp cutter, extruding spirals, drawing roller, cam, pump blade, bush, plunger, etc. | AWS A5.21 ERNiCr-C | |
Ni204M | 16 | – | 3.5 | Bal. | 57-60 | Pump shaft, pulp cutter, extruding spirals, drawing roller, cam, pump blade, bush, plunger, etc. | Ni 60 | |
Ni205 | 16.5 | 17 | V: 0.30 W: 4.50 | Bal. | – | For heat resistance, abrasion resistance, metal wear resistance and other conditions, such as hot pressing die | AWS A5.21 ERNiMo-5A | |
Ni206 | ≤1.00 | 28 | V: 0.40 | Bal. | – | Valve sealing surface in chemical industry | ||
Ni207 | 22 | 10 | – | Bal. | – | Radiation polluted circumstance, such as nuclear industry | CAST-N | |
Ni208 | 10 | W: 2.00 | 0.5 | Bal. | – | Substitution for cobalt 6 | ||
Ni209 | 21 | W: 2.00 | 1 | Bal. | – | Substitution for cobalt 6 |
Fe-Based Bare Rods | ||||||||
---|---|---|---|---|---|---|---|---|
Grade | Main Chemical Composition(Weight %) | HRC | Application | International Reference Standard | ||||
Cr | Mo | B | Fe | |||||
Fe301 | 26.5 | – | – | Bal. | 54 | Used for wear-resistant, oxdation-resistant or cavitation-resistant working conditions, such as bucket teeth, pump sleeves, sawteeth, etc. | ERFeCr-A5 | |
Fe301M | 28 | – | – | Bal. | 48-54 | Used for wear-resistant, oxdation-resistant or cavitation-resistant working conditions, such as bucket teeth, pump sleeves, sawteeth, etc. | AWS A5.21 ERFeCr-A5 | |
Fe302 | 30 | – | 0.8 | Bal. | 56-60 | Used for severe wear conditions, such as gouge type drill head shaft, excavator, cracker roller, etc. | ||
Fe302M | 28.5 | Co: 5.00 | 0.7 | Bal. | 56-64 | Used for severe wear conditions, such as gouge type drill head shaft, excavator, cracker roller, etc. | ||
Fe303 | 17 | 2.5 | – | Bal. | 48-52 | Used in agriculture, metallurgical mines, and building materials industries for wear-resistant parts, such as plows, blades, etc. | AWS A5.21 ERFeCr-A3 | |
Fe304 | 30 | ≤0.25 | Co: 12.00 | Bal. | 38-44 | Good abrasion resistance, high-temperature resistance, thermal shock resistance, substitution for cobalt 6 | Tris tell alloy TS-1 | |
Fe305 | 35 | 0.25 | Co: 10.00 | Bal. | 46-50 | Comparatively good wear-resistance and corrosion-resistance, substitution for cobalt 12 | ||
Fe306 | 35 | – | Co: 12.00 | Bal. | 40-46 | Higher hardness in high temperature, substitution for cobalt 1 | ||
Fe307M | 17 | 14 | Co: 6.00 | Bal. | ≥55 | Anti-abrasive wear conditions, such as roller cone drill shaft, crusher, mixer wear parts, substitution for cobalt 19 | ||
Fe308 | 17 | – | – | Bal. | 30-38 | substitution for cobalt 21 |